Now we have to learn how to size pipes for compressed air. No need to panic, don’t worry if you don’t know what that mean yet, trust us, we’ll explain everything in simple words.
What is Compressed Air Pipes?
Compressed air pipes are special tubes used to transport air efficiently in many ways. The blowers like Diesel Screw Air Compressor are used for making things like tires for cars and bikes, pneumatic drills and spray guns and for breathing assistance in hospitals. The most important thing about these pipes is that in order to do their job, they need to be the right size.
If the pipes are too small, air will struggle to pass through them. This can create issues and the system may not function correctly. However, if the pipes are too large, it will waste energy and money, as it will be running too much air out of proportion.
How To Choose The Right Size Of Air Compressed Pipes?
So how do ensure the compressed air pipes are the right size? Here are some helpful tips:
Measure how much air is needed This is known as the flow rate, which is measured in cubic feet per minute (CFM). The flow rate needed to determine the right pipe size.
Consider the length of the pipes: The length of the pipes matters, too. The longer the pipes are, the more volume they must carry so air can pass through them without losing too much pressure. If the pipes are too long and too small, air may not make it to the end of the pipes.
Measure the pressure drop: The passage of time can toll, and as air is vented through pipes, pressure is lost, making the flow not as stout upon reaching the outlet. The pressure drop cannot be too high, so that the system does not function. Simply put, air tools require a specific amount of air for proper operation, and people need to set the pressure according to those requirements.
Why Proper Sizing Matters
The components of the compressed air network must be designed correctly. Proper sizing allows the system to operate better and more efficiently. If it’s the wrong size, it wastes energy and money.
For example, if the pipes are too small, the system or an screw air compressor will need to exert more force to get the air through, which will consume more energy. This can result in increased monthly electric bills. If the pipes are too large, it wastes energy using more air than necessary, which is bad for the environment and our wallet alike.
Safety First.
Sizing the piping correctly is also very important from a safety standpoint. Having a compressed air system that is either too large or too small can be hazardous. (The internal pressure in the pipes can become too great.) If this occurs, the pipes could burst, which can injure people nearby or damage equipment. Sizing is always serious business to keep everyone safe.
Sizing Compressed Air Pipes: Step by Step Information
So, now, let’s look at a step-by-step method to size compressed air pipes. This will assist you in knowing what to do:
Determine the flow rate: This is the amount of air that needs to move through the pipes. This information is usually available from the manufacturer of the equipment you are using. They will tell you what numbers you properly use
Convert amended flow rate to CFM: Flow rate is often reported in liters per minute (LPM) or cubic meters per hour (CMH): we need to convert this to CFM. An online converter tool is perfect for it. This is crucial as it ensures that everything integrates seamlessly.
Measure the total length of the pipes: This is the overall length of all the pipes where air will pass through. You have to measure every length of the pipes and sum them all up. A larger total length means larger diameter pipes.
Establish the pressure drop: The amount of pressure lost as the air travels through the pipes. To do this, we need to know the diameter of the pipes, how much pipe there is, and the flow rate. This will help to determine if the pipes needs to be larger.
What is the dimension of pipes: The dimension of the pipes is determined by the flow rate and pressure loss. There are useful tables and charts that can help us identify the appropriate sizing of pipes for our applications.
Make sure: Ensure that the pressure of an Industrial Air Compressor in the pipes does not exceed the safe level The manufacturer of the pipes typically provides this safe level. Remember to check and make sure everything is safe.
In this way, the sizing of compressed air pipes is a vital task to ensure that the functioning of the compressed air system is efficient and safe. This includes determining the flow rate, pipe length, pressure drop, and finding the appropriate pipe size for the project. And, if the system is not sized correctly, it will waste energy, money and even be dangerous. HONGWUHUAN ensures your compressed air system is sized just to requirements so that you can use it, worry-free.